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Fiber Alignment Structures

Zolix presents a series of High Precision Fiber Alignment Stages, meticulously designed for utmost accuracy in a multitude of optical applications. With features like adjustable tilt and rotation, crossed-roller bearings, and various axes of travel, these stages are a go-to solution for industries including telecommunications, ...

Specifications

Hole Diameter: Not Specified
Angle: -10 – 10 deg
Structure Type: Translation Stage
Rotation Angle: ± 10°
Linear Sensitivity: <1μm
The APFP Series represents our lineup of Standard Precision Fiber Optic Alignment Stages, distinguished by their exceptional sensitivity and robust stability. Equipped with precision micrometers, these stages deliver meticulous alignment with a sensitivity of less than 2 μm. They offer a generous linear range of 12mm and a ...

Specifications

Hole Diameter: Not Specified
Angle: -7 – 7 deg
Structure Type: Translation Stage
Angular Range: ± 7°
Linear Range: 12 mm
AP series fiber alignment accessories are instrumental in the precise fixing and mounting of fibers or lenses, playing a crucial role in ensuring optimal fiber alignment. These accessories are designed to facilitate the accurate and stable positioning necessary for high-performance optical connections and systems. Their utilization ...

Specifications

Hole Diameter: Not Specified
Angle: Not Specified
Structure Type: Alignment Array, Other

Frequently Asked Questions

Fiber alignment structures are optomechanical components that enable precise coupling to and from optical fibers. They often possess 2, 3 or more degrees of freedom to ensure fine alignment between optical fibers or coupling of an optical fiber to or from another optical device or component.

There is a total of 6 degrees of freedom for any structure: 3 rotations and 3 translations around the x, y, and z axes. Fiber alignment structures typically provide control over 2, 3, or all 6 degrees of freedom. Typically, structures offering rotation are known as rotators.

Many fiber optic applications requiring high-precision fiber alignment rely on fiber alignment structures. This includes spectroscopy, nanophotonics, optical communication systems, and biomedical research. Using fiber alignment structures can improve the coupling ratio and reduce any additional losses due to reflections or misalignment.

Yes, fiber alignment stages or rotators can be adjusted to support fiber diameters as small as 3 µm and as large as 6 mm.

Most fiber alignment stages and rotators use micrometers as actuators. Micrometers offer great sensitivity and allow for coarse adjustments and fine adjustments as small as 10 µm and 0.5 µm respectively.

The travel range in fiber alignment structures can be a few millimeters (mm) using coarse adjustments and hundreds of microns (µm) using fine adjustments. This range can be further increased by adding linear translation stages.

Fiber alignment arrays are periodic structures used to align several identical fibers at once. These components are especially important for applications requiring high-density connections or coupling such as optical communication systems

Fiber alignment arrays are made of low CTE (coefficient of thermal expansion) glass that is precisely and periodically drilled by laser machines. They contain individual channels etched or molded into the material. These channels serve as channels for individual fibers to be aligned and held in place, usually by an adhesive or other means of bonding. Some fiber alignment arrays may be coated with specialized materials to enhance their performance or protect the fibers from damage.

Achieve Precision Coupling with Fiber Alignment Structures

Fiber alignment structures are critical components in the assembly and performance optimization of fiber optic systems. These structures are designed to ensure precise and stable alignment of optical fibers with other fibers, waveguides, or optoelectronic components such as lasers, detectors, or modulators. In high-performance optical setups - ranging from telecommunications and data transfer to sensing and laser delivery - accurate alignment directly impacts system efficiency, insertion loss, and signal fidelity.

At their core, fiber alignment structures provide mechanical support and sub-micron positioning accuracy for single-mode or multimode fibers. They are typically fabricated using high-precision materials such as silicon, ceramic, or metal and feature micro-scale grooves, V-grooves, or guide holes that cradle the fiber in a fixed position. By minimizing angular and lateral misalignments, these structures ensure maximum optical coupling between connected elements.

There are several types of fiber alignment structures, each suited for specific applications:

  • V-Groove Arrays: These are commonly used for ribbon fiber alignment and photonic integrated circuit packaging. The grooves are etched into substrates - usually silicon - with exceptional precision, allowing multiple fibers to be aligned simultaneously with high repeatability.

  • Ferrule-Based Holders: Ferrules are cylindrical components that encase the fiber and are widely used in connectors. Ferrule holders or sleeves provide secure mating and alignment between ferrule-terminated fibers or devices.

  • Fiber-to-Chip Coupling Structures: These specialized fixtures are designed to align optical fibers to photonic chips, grating couplers, or waveguides. They are often used in silicon photonics and lab-on-chip systems, where efficient light transfer is critical.

  • Hybrid and Custom Fixtures: For R&D and specialized applications, custom alignment jigs, stages, or modules allow for active alignment during system calibration or prototyping.

The benefits of using high-quality alignment structures are substantial. They reduce insertion loss, maintain stable performance over time, and support high-density packaging in optical assemblies. This is particularly valuable in environments requiring rugged and compact solutions, such as aerospace, medical imaging, and portable sensing equipment.

When choosing a fiber alignment structure, key factors to consider include the type of fiber (single-mode vs. multimode), fiber diameter, alignment tolerance, thermal stability, and material compatibility. Structures designed for active alignment may also include adjustable features or integration with motion control systems.

FindLight offers a broad selection of fiber alignment structures from trusted manufacturers specializing in micro-optics and fiber handling. Whether you're working on a photonic packaging project, designing a new sensor system, or building a lab-grade optical setup, our product range supports precision, reliability, and performance.

Explore FindLight’s offerings to discover fiber alignment solutions that simplify your integration challenges and help you achieve optimal coupling efficiency in your fiber optic systems.

Did You know?

Fiber alignment structures are optomechanical components that facilitate coupling to and from optical fibers. These structures are very advantageous as they can correct for lateral, longitudinal, and angular misalignments thanks to the different degrees of freedom they offer. Fiber alignment structures come in two different types: mechanical structures and fiber alignment arrays. The mechanical solutions are typically used on optical tables and rails. They can be easily attached to other components such as translation and rotation stages. Fiber alignment arrays on the other hand are very compact and can be customized to meet the customer’s needs. These components are crucial for a variety of applications where the coupling losses must be minimized, notably optical communication systems. Fiber alignment arrays in particular are commonly found in optical circuits and switches.