Laser Wire Strippers

Gemini 4E Laser Wire Stripper

Gemini 4E Laser Wire Stripper

Whether you’re processing magnet wire, micro coax or rigid coax, the Gemini-4E is the versatile wire processor that will make your production line smoother. The easy-to-use, recipe controlled system requires ...

Sold by: Laser Wire Solutions Ships from: United Kingdom
Specifications
Wire Coating Type: Polyimide, Other
Max Strip Length: 100 mm
Max Wire Diameter: 2 mm
Processing Speed: 2000 mm/sec
Fume Extraction Unit: Unspecified
Odyssey-8 Laser Wire Stripping Machine

Odyssey-8 Laser Wire Stripping Machine

Whether you’re handling single, bifilar, or trifilar, the Odyssey-8 is the versatile wire processor that will make your production line smoother. The easy-to-use, recipe controlled system requires minimal ...

Sold by: Laser Wire Solutions Ships from: United Kingdom
Specifications
Wire Coating Type: Polyimide, Other
Max Strip Length: 6 mm
Max Wire Diameter: 0.15 mm
Processing Speed: 3000 mm/sec
Fume Extraction Unit: Included
Odyssey-4 Laser Wire Stripping Machine

Odyssey-4 Laser Wire Stripping Machine

The Odyssey-4 is a high precision system for the stripping of enamels from small gauge wires down to 58 AWG and even smaller. It is the perfect solution for medical device manufacturing.  The Odyssey 4.3 is ...

Sold by: Laser Wire Solutions Ships from: United Kingdom
Specifications
Wire Coating Type: Polyimide
Max Strip Length: 70 mm
Max Wire Diameter: 0.2 mm
Processing Speed: 3000 mm/sec
Fume Extraction Unit: Included
Mercury-6 Laser Stripping Machine

Mercury-6 Laser Stripping Machine

The Mercury-6 bench-top rotary laser wire stripper heralds the latest breakthrough in stripping multi-layer cables. It is particularly suited for stripping high voltage electric vehicle cables. It features a ...

Sold by: Laser Wire Solutions Ships from: United Kingdom
Specifications
Wire Coating Type: Polyimide, Urethane, Lacquer, Formvar, Other
Max Strip Length: 200 mm
Max Wire Diameter: 2 mm
Processing Speed: 250 mm/sec
Fume Extraction Unit: Unspecified
Mercury-5 Laser Stripping Machine

Mercury-5 Laser Stripping Machine

The Mercury-5 bench-top laser wire stripper identifies a gap in the market for an affordable laser method of stripping large gauge wires, especially outer jackets of high voltage cables. It also has the capability ...

Sold by: Laser Wire Solutions Ships from: United Kingdom
Specifications
Wire Coating Type: Polyimide, Urethane, Lacquer, Formvar, Other
Max Strip Length: 280 mm
Max Wire Diameter: 6 mm
Processing Speed: 100 mm/sec
Fume Extraction Unit: Unspecified
Mercury-4E Laser Stripping Machine

Mercury-4E Laser Stripping Machine

The Mercury-4E is an extended version of our highly popular Mercury-4 laser wire stripper. It remains a relatively compact bench-top unit, but provides a processing area of 2.75″ (70mm) x 4″ (100 mm) to allow a ...

Sold by: Laser Wire Solutions Ships from: United Kingdom
Specifications
Wire Coating Type: Polyimide, Urethane, Lacquer, Formvar, Other
Max Strip Length: 100 mm
Max Wire Diameter: 6 mm
Processing Speed: 2000 mm/sec
Fume Extraction Unit: Unspecified
Mercury-4 Laser Stripping Machine

Mercury-4 Laser Stripping Machine

The Mercury-4 is the culmination of years of research into laser stripping of wires and cables. It has been developed in partnership with Schleuniger and optimized in every way for your production needs.  The ...

Sold by: Laser Wire Solutions Ships from: United Kingdom
Specifications
Wire Coating Type: Polyimide, Urethane, Lacquer, Formvar, Other
Max Strip Length: 2000 mm
Max Wire Diameter: 6 mm
Processing Speed: 2000 mm/sec
Fume Extraction Unit: Unspecified
Mercury-2 Laser Stripping Machine

Mercury-2 Laser Stripping Machine

The Laser Wire Solutions Mercury 2 strips wires and shielded cable ranging in size from 0.025 – 5 mm OD (0.001" – 0.2"). The laser is strongly absorbed by the wire/cable insulation causing it to melt or ...

Sold by: Laser Wire Solutions Ships from: United Kingdom
Specifications
Wire Coating Type: Polyimide, Urethane, Lacquer, Formvar, Other
Max Strip Length: 125 mm
Max Wire Diameter: 5 mm
Processing Speed: 250 mm/sec
Fume Extraction Unit: Unspecified

Did You Know?

Laser Wire Strippers are automated machines that quickly and precisely ablate (strip) various types of wire insulations. With the advancement of laser and beam delivery technologies, Laser Wire Strippers have entered into mainstream manufacturing. They can quickly and selectively remove wire coating in the desired location. Depending on the type of wire coating, different laser sources are used. Laser Wire Strippers often come ready for integration into automated assembly lines with gantry or programmable loading platforms. Laser wire strippers come with a number of advantages including precision, processing speed and delicate handling of various grades of electric wires. Depending on the laser source of choice, these machines can work with most wire coating materials PVC and various enamels like THEIC, PAI, PVF, PDA, KAPTON2, ETFE, PFA and FEP. The non-contact approach of laser wire strippers keep the conductive material during the stripping process, thus eliminating weak spots and irregularity of conductivity that can be introduced in other more invasive wire stripping methods.

Frequently Asked Questions

The laser wire stripping machine removes insulation from wires quickly and cleanly, causing no damage to the conductor itself.

Laser Wire Strippers: Precision and Efficiency in Wire Processing

Laser wire strippers have transformed the wire processing industry by offering a non-contact, precise, and efficient method for removing insulation from wires. This advanced technology is particularly beneficial in applications where traditional stripping methods may fall short, such as in the aerospace, medical device, and electronics sectors.​

How Laser Wire Stripping Works

The process of laser wire stripping involves directing a focused laser beam onto the wire's insulation. The energy from the laser heats and ablates the insulation material, leaving the underlying conductor intact. This method is highly controlled and can be adjusted to accommodate various wire sizes and insulation types, ensuring precise removal without damaging the wire.​

Key Advantages

  • Non-Contact Process: Eliminates the risk of mechanical damage to delicate wires.​

  • High Precision: Allows for accurate stripping, even on fine wires.​

  • Versatility: Capable of handling a wide range of wire sizes and insulation materials.​

  • Clean Operation: Produces minimal waste and requires no consumables.​

  • Automation-Friendly: Easily integrated into automated production lines for high-throughput applications.​

Applications

Laser wire strippers are utilized across various industries:

  • Medical Devices: Stripping fine wires for applications like catheters and guidewires.​

  • Aerospace: Preparing wires for connections in aircraft systems.​

  • Electronics: Processing wires for circuit boards and other electronic components.​

  • Automotive: Stripping wires for sensors and other electrical components.​

Selecting a Laser Wire Stripper

When choosing a laser wire stripper, consider the following factors:

  • Laser Type: Different lasers, such as CO₂, fiber, or excimer, offer varying capabilities suited to specific materials.​

  • Power and Wavelength: Selecting the appropriate power and wavelength ensures effective insulation removal without damaging the wire.​

  • Automation Compatibility: Ensure the stripper can be integrated into your existing production line for seamless operation.​

  • Safety Features: Look for machines equipped with safety interlocks and enclosures to protect operators.​

Conclusion

Laser wire strippers provide a modern solution to the challenges of wire insulation removal. Their precision, versatility, and efficiency make them an invaluable tool in industries where wire integrity is paramount. By selecting the appropriate laser wire stripper, manufacturers can enhance product quality and streamline their production processes.