SG-FCM-2.0 Fiber Coil Winding Machine

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Specifications

Noise Value: 60 dB
Winding Method: Not Specified
Inner Diameter Of Wound Coil: 12 – 200 mm
Height Of Wound Coil: 1 – 200 mm
Spindle Diameter: 5 – 30 mm
Spindle Rotating Speed: 0 – 200 RPM
Spindle Radial Runout: 0.02 mm
Shaft Maximum Stroke: 200 mm
Shaft Positioning Accuracy: 0.01 mm
Optical Fiber Diameter: 400 um
PN: SG-FCM-2.0
Dimension: L（1400mm）*W（800mm）*H（1900mm）
Weight: 1000kg
Running Noise: ≤60dB
Winding Method: Single-pole, Quadrupole, Octapole, Sixteen polar
Compatible Fiber Coil Inner Diameter: 12-200mm
Height: 1-200mm
Main Axis Diameter: 5-30mm, Customizable
Rotational Speed: 0~200rpm, adjustable continuously
Radial Runout: ≤0.02mm
Fiber Shaft Row Of Fine Trip: 200mm
Repeat Positioning Accuracy: ≤0.01mm
Applicable Fiber Diameter: 0.04mm～0.40mm
Turn Accuracy: ≤0.02%
Meter Error: ≤0.2%
Tension Control - Control: 2~100g
Tension Control - Precision: ≤0.3g
Tension Control - Resolution: 0.1g
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Features

1. Precision Tension Control System



  • Real-time optical fiber tension regulation with ±0.5% accuracy.

  • Tension data logging, visualization, and export capabilities for quality assurance.

  • Adjustable tension thresholds with automated over-limit shutdown and alerts.



2. Intelligent Process Monitoring



  • Integrated meter counter and turn counter for real-time tracking of fiber length and winding layers.

  • Vision-assisted alignment system with LED illumination, enabling live observation of fiber placement accuracy.



3. Ergonomic Design & User-Centric Operation


Simplified touchscreen interface for seamless parameter configuration, including:



  • Coil core diameter, stack height, fiber diameter, total layers, turns per layer.

  • Spindle rotation direction, winding speed (5–200 RPM), tension range (0.1–5.0 N).

  • Fiber payout axis calibration, auxiliary wheel settings, and positional limits.

  • Multi-directional winding control (forward/reverse, left/right traverse) with pause/resume functionality at any stage.



4. Automated Workflow Optimization



  • Programmable multi-layer reverse winding for cross-pattern coil fabrication.

  • Layer completion alerts with operator prompts for manual adjustments or tooling changes.



5. Operational Flexibility:



  • Manual & Automated Modes: Switch between preset programs or custom workflows.

  • Multi-Layer Continuous Winding: Achieve uniform coil density with automated backward winding transitions.


Summary


The SG-FCM-2.0 Fiber Coil Winding Machine by Shanghai Aoshi Control Technology Co., Ltd. combines precision engineering with intuitive operation, making it ideal for applications demanding stringent tolerances in aerospace, defense, and telecommunications. Its industry-leading tension control, real-time analytics, and adaptive winding configurations position it as a benchmark solution for next-generation fiber coil production.