Fiber Optic Distributed Strain and Temperature Sensors (DSTS): BOTDR

Specifications

Spatial Resolution: 1 m
Max Sensing Range: 70 km
Dynamic Range: 15 dB
Temperature Range: -100 – 500 deg C
Temperature Resolution: 0.005 deg C
Strain Range: -0.2 – 1 %
Temperature Accuracy (σ): ±0.8 °C
Strain Accuracy (σ): 16 με
Fiber Type: Single-mode telecom fiber
Measurement Type: Single-end measurement
Sensing Principle: Brillouin Optical Time Domain Reflectometry (BOTDR), spontaneous Brillouin scattering

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Features

  • Single-End Distributed Strain & Temperature Sensing
    Measures strain and temperature continuously along a fiber from one end only, simplifying installation where dual access is not possible.
  • Long-Range Monitoring up to 70 km per Channel
    Brillouin Optical Time Domain Reflectometer (BOTDR) technology delivers distributed measurements over distances up to 70 km per channel, ideal for pipelines, power lines, dams, and long civil structures.
  • Fine Spatial Resolution Down to 1 m
    Achieves spatial resolution as low as 1 meter, enabling highly localized detection of leaks, hot spots, cracks, deformations, and geohazards along extended assets.
  • High Measurement Accuracy
    Typical accuracy of approximately ±0.8 °C in temperature and ±16 με (microstrain) in strain (σ), supporting reliable structural health and process monitoring.
  • Uses Standard Low-Cost Telecom Single-Mode Fiber
    Operates over standard SMF (e.g., ITU-T G.652), minimizing sensor cable costs and allowing use of existing fiber infrastructure where available.
  • Robust BOTDR Based on Spontaneous Brillouin Scattering
    Utilizes spontaneous Brillouin backscatter, allowing fully distributed sensing without in-line active components or discrete sensors along the route.
  • Measurement Continues Up to Fiber Break Point
    Maintains measurement capability up to the location of a fiber break, supporting fault localization and partial data recovery in damaged networks.
  • Multi-Channel System Architecture
    Supports multiple sensing channels in a compact 3U chassis, enabling monitoring of several fibers, routes, or assets from a single system.
  • Not Sensitive to Hydrogen Darkening
    Sensing principle is inherently resilient in hydrogen-rich environments where fiber attenuation may change, making it suitable for oil & gas wells and refineries.
  • Wide Application Coverage Across Industries
    Designed for oil & gas pipelines and wells, refineries, dams, tunnels, bridges, highways, geohazard zones, overhead power lines, and submarine cable routes.
  • Comprehensive Oil & Gas Monitoring
    Enables pipeline leakage detection, well integrity monitoring, and downhole temperature/strain/pressure profiling with appropriate sensing cable and installation methods.
  • Refinery Process Optimization
    Distributed temperature profiling improves thermal efficiency, supports process control, reduces downtime, and enhances safety monitoring in refineries and processing plants.
  • Dam and Civil Infrastructure Health Monitoring
    Monitors internal dam temperature, crack development, seepage, sediment movement, and structural deformation continuously along the entire asset.
  • Structural Health Monitoring (SHM) of Large Assets
    Provides continuous strain and crack monitoring for bridges, tunnels, buildings, storage tanks, and large civil structures over tens of kilometers.
  • Highway & Geohazard Surveillance
    Detects highway subsidence, landslides, levee deformation, and ground movement trends, enabling predictive maintenance and early-warning systems.
  • Overhead Power Line Condition Monitoring
    Detects icing, conductor strain, and broken wires along power transmission routes without additional active components along the line, simplifying deployment.
  • Submarine and Buried Cable Monitoring
    Enables ongoing quality, strain, and temperature status assessment along submarine and buried communication or power cables, improving asset reliability.
  • Immune to Electromagnetic Interference (EMI)
    Optical fiber sensing is inherently immune to EMI and RF noise, making it suitable for high-voltage and industrial environments.
  • Distributed Sensing with No In-Line Power
    The sensing fiber contains no powered components; interrogation and processing occur entirely at the instrument end, increasing reliability and safety.
  • Compact, Rack-Mountable 3U Form Factor
    Fits standard racks for integration into control rooms and data centers, and can be paired with a laptop or PC for configuration and data visualization.
  • Scalable and Integrable with SCADA & Monitoring Platforms
    Designed to interface with industrial control and asset management systems, enabling centralized, real-time condition monitoring across large infrastructures.

Applications

  • Oil and Gas Pipeline Leakage Monitoring
    Utilize the BOTDR-based distributed strain and temperature sensors to detect and locate leaks, wall thinning, and mechanical damage along buried or above-ground oil and gas pipelines. The system provides continuous 24/7 monitoring over distances up to 70 km per channel with meter-level spatial resolution, enabling early detection of anomalies, safer operation, and reduced environmental impact compared with point sensors and periodic inspections.
  • Oil and Gas Well Integrity and Completion Monitoring
    Deploy standard single mode fiber in or along production and injection wells to track distributed temperature and strain profiles in real time. Changes in Brillouin frequency shift can reveal casing deformation, tubular buckling, cement failure, inflow/outflow zones, and water or gas breakthrough. This supports integrity management, optimization of artificial lift, and safer, more efficient well interventions.
  • Refinery and Process Plant Efficiency Monitoring
    Implement distributed temperature sensing along process lines, heat exchangers, furnaces, and storage tanks in refineries and petrochemical plants. The DSTS system enables optimization of heat integration, early detection of hot spots, blockages, and insulation failures, improving overall energy efficiency and throughput while reducing unplanned downtime and maintenance costs.
  • Dam and Embankment Structural Health Monitoring
    Embed or surface-mount sensing fibers in concrete dams, embankments, spillways, and foundations to monitor distributed strain and temperature. The system can detect crack initiation, seepage paths, sediment buildup, internal erosion, and deformation over the entire structure. Long-range coverage and high spatial resolution allow operators to pinpoint zones of concern and improve dam safety management.
  • Civil Infrastructure and Structural Health Monitoring (SHM)
    Integrate Brillouin-based sensing fibers into bridges, tunnels, high-rise buildings, rail structures, and foundations for continuous structural health monitoring. Distributed strain and temperature measurements help identify crack growth, joint movement, settlement, thermal loading effects, and long-term creep, supporting predictive maintenance and life-cycle management of critical assets.
  • Geohazard, Landslide, and Ground Deformation Monitoring
    Install sensing cables in slopes, levees, embankments, tailings dams, and along transportation corridors to monitor ground movement. The DSTS technology provides distributed strain data that highlight zones of differential settlement, tension cracks, and shear deformations. This helps forecast landslides, subsidence, and levee failures, allowing timely mitigation and evacuation planning.
  • Highway and Railway Safety Monitoring
    Lay telecom-grade single mode fiber along highways and railways to continuously measure distributed strain and temperature along the entire route. The system can detect embankment settlement, subgrade deformation, sinkholes, frost heave, and structural changes in bridges or tunnels connected to the route. Early identification of anomalies helps maintain safe operation and reduces the risk of catastrophic failures.
  • Overhead Power Line and Transmission Corridor Monitoring
    Use the BOTDR module with fiber installed along overhead power lines, ground wires, or within optical ground wire (OPGW) to monitor conductor sag, tension, icing, galloping, and mechanical damage. Distributed strain and temperature profiles help operators detect broken strands, overloaded spans, and icing events without the need for active components along the line, improving reliability and reducing inspection costs.
  • Submarine and Undersea Cable Health Monitoring
    Apply distributed Brillouin sensing to submarine telecom or power cables for real-time monitoring of mechanical strain and temperature along long undersea routes. The system can localize anchor drags, fishing gear impacts, ground movements, and localized heating in power cables, assisting in asset protection, fault localization, and efficient maintenance of subsea infrastructure.
  • Offshore Platform, Riser, and Subsea Structure Monitoring
    Attach sensing fibers to risers, umbilicals, flowlines, and subsea structures to monitor dynamic strain and temperature changes due to waves, currents, vortex-induced vibrations, and operational loading. Continuous distributed data improves fatigue assessment, integrity management, and lifetime extension strategies for offshore oil, gas, and renewable energy installations.