Description

FO4 IP68 Ruggedized 4-Fiber Cable Assembly with Fischer FO4 Connectors

The FO4 Connector (IP68) Assembled to Cable is a ruggedized, factory-terminated fiber optic cable assembly designed for reliable data transmission in demanding indoor and outdoor environments. Featuring Fischer FO4 4-fiber plugs on both ends and a robust FiberConnect® cable, this assembly provides a compact, high-density interface for mission-critical applications. It is available with multimode, single-mode, or single-mode APC fibers, making it suitable for a wide range of network architectures, including field-deployable links, temporary installations, mobile systems, and industrial backbone connections.

In contrast to generic patch cords or standard IP-rated connectors, this solution combines IP68 environmental protection (when mated or closed with dust caps) with axially spring-loaded ceramic ferrules (Ø 1.25 mm) to maintain stable optical performance under mechanical stress and vibration. Typical insertion loss values of ≤ 0.50 dB for multimode and ≤ 0.20 dB for single-mode align with or surpass many comparable rugged circular connectors used in broadcast, defense, and transportation networks. High return loss levels for single-mode (≥ 50 dB PC and ≥ 70 dB APC 8°) support low-reflection links suitable for high-bit-rate communication and sensitive optical measurement setups.

The integrated cable is engineered specifically for mobile and harsh-duty applications. With four tight-buffered 0.9 mm fibers, aramid yarn strain relief, and dual TPE-U jacketing, it delivers a strong balance of flexibility and mechanical robustness. The cable withstands a maximum tensile force of 2000 N and provides long-term crush resistance of 1000 N/dm, which is comparable to other premium field cables used in outdoor event production and industrial automation. Static and dynamic minimum bend radii of 90 mm and 120 mm respectively help protect the fibers during installation and repeated movement, reducing the risk of attenuation spikes or fiber damage over time.

Environmental resilience is a core aspect of this assembly. The operating temperature range of −40 to +70 °C, combined with UV-resistant outer jacket material, supports year-round outdoor use in fluctuating climates. The TPE-U jacket offers very good resistance to oils, petrol, acids, and leach, making the assembly well-suited for factories, refineries, rail and road infrastructure, and other environments where exposure to chemicals is common. Flame-retardant and halogen-free performance in line with IEC standards helps limit smoke and corrosive gas emissions, which is advantageous in enclosed spaces such as tunnels, control rooms, and transportation vehicles.

The FO4 connector interface allows four fibers to be routed through a single compact, circular connector, efficiently increasing channel density while simplifying handling in the field. With a rated minimum of 1,000 mating cycles, the connector system is designed for frequent connect/disconnect scenarios such as mobile broadcast rigs, temporary networks at events, or modular machine connections. The high strain relief capability of ≥ 1,500 N at the connector end further supports robust cable retention, minimizing the risk of mechanical disconnection or performance degradation during operation and transport.

Installation and deployment are streamlined thanks to the pre-assembled, factory-tested nature of the product. Cable lengths can be specified according to project requirements, enabling precise, ready-to-install runs that help reduce on-site termination work and associated error risks. With a typical outer diameter of approximately 6.0 mm, the cable is easy to route in cable trays, ducts, or protective conduits commonly used in industrial, telecom, and broadcast infrastructures. The standard orange jacket color provides clear identification as a fiber optic line, although other colors can be supplied on request to support structured cabling schemes or application-specific marking.

Overall, this FO4 IP68 4-fiber cable assembly delivers a dependable, high-performance connectivity solution for environments where mechanical stress, moisture, dust, and chemical exposure are part of everyday operation. By combining proven Fischer FO4 connector technology with a robust FiberConnect® cable design, it offers an attractive alternative to more fragile standard connectors or bulky hybrid systems, enabling compact, durable, and high-quality fiber links in a wide array of industrial and outdoor networking scenarios.

Amphenol Sachsenkabel FO4 IP68 4 Fiber Cable Assembly Fischer Connectors

Specifications

Product Type: Cable assembly
Connector Type: Ruggedized circular (Fischer, LEMO, ODU…)
Connector Gender: Plug
Fiber Count: 4 channels
Fiber Mode: Single-mode, Multimode
Insertion Loss (max Per Mated Pair): 0.5 dB
Ingress Protection: IP68
Operating Temperature (min / Max): -40 – 70 °C
Mating Cycles: 1000 cycles
Standards Compliance: None
Strain Relief (cable): Aramid
Connectors Per End: 1 × FO4 (4 fibers)
Cable Length: On request
Installation Temperature Range: −5 … +50 °C
Storage Temperature Range: −55 … +80 °C
Impact Resistance: 30 impacts, 1 Nm, R = 12.5 mm
Crush Resistance: 1000 N/dm (long term)
Max. Tensile Force: 2000 N
Min. Bend Radius (dynamic): 120 mm (assembly, with tensile strain)
Min. Bend Radius (static): 90 mm
Fire Performance: Flame-retardant, halogen-free
Jacket Color: Orange (or per customer request)
Outer Diameter: Approx. 6.0 mm
Outer Jacket: TPE-U, wall approx. 0.8 mm
Inner Jacket: TPE-U, Ø approx. 3.5 mm
Connector Type: FO4, 4-fiber plug
Core Colors: Red, yellow, blue, green
Cable Core: 4 tight-buffered fibers (TB900L), Ø 0.9 mm
Weight: Approx. 33 kg/km
Part No.: 84950042#
Cable Type: FiberConnect® A-V(ZN)11Y(ZN)11Y 4…
Cable Manufacturer: WEINERT Fiber Optics GmbH
Strain Relief (connector): ≥ 1,500 N
Cable Diameter Range: 3.5 to 9.5 mm
Protection Class: IP68 (mated or closed with dust cap)
Return Loss (SM, APC 8°): ≥ 70 dB
Return Loss (SM, PC): ≥ 50 dB
Ferrule: Ø 1.25 mm, ceramic, axially spring-loaded
Fiber Type: MM / SM / SM APC 8° (selectable)
Connector Manufacturer: Fischer Connectors SA

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Features

  • Rugged FO4 IP68 Fiber Optic Assembly – Factory-terminated 4‑fiber cable with FO4 (4‑fiber plug) connectors from Fischer Connectors SA on both ends, designed for reliable performance in demanding field, industrial, and broadcast applications.
  • High-Performance Optical Interface – Supports multimode (MM), singlemode (SM), and SM APC 8° fiber types with Ø 1.25 mm ceramic, axially spring‑loaded ferrules for precise alignment, stable optical contact, and long-term performance.
  • Low Insertion Loss & Excellent Return Loss – Optimized for high-bandwidth links with typical data-center and field-deployable performance:
    • Insertion loss: ≤ 0.50 dB (MM) / ≤ 0.20 dB (SM)
    • Return loss (SM): ≥ 50 dB (PC) / ≥ 70 dB (APC 8°)
    Ensures stable, low-loss transmission over short to medium distances in mission‑critical networks.
  • IP68 Sealed for Harsh Environments – IP68 protection class when mated or closed with dust cap protects against dust ingress and prolonged immersion in water, ideal for outdoor, mobile, military, event, and industrial deployments.
  • Durable, High-Mating-Cycle Connectors – Engineered for repeat use with up to 1,000 mating cycles, significantly reducing wear-related failures and maintenance costs in frequently reconfigured links.
  • Wide Cable Diameter Compatibility – Connector design supports cable outer diameters from 3.5 to 9.5 mm, allowing versatile integration with a range of fiber cable constructions commonly used in field and infrastructure cabling.
  • Exceptional Strain Relief and Tensile Strength – Robust strain relief rated at ≥ 1,500 N on the connector side and a cable tensile strength of up to 2,000 N protect fibers under pull, handling, and installation stress.
  • Reinforced Cable Structure for Moving Applications – Flexible FiberConnect® A‑V(ZN)11Y(ZN)11Y 4‑fiber cable with:
    • 4 tight‑buffered fibers (TB900L), Ø 0.9 mm
    • Aramid yarn strain relief for added mechanical robustness
    Optimized for dynamic use in cable reels, mobile links, and stage or machine connections.
  • Compact, Flexible Outer Design – Tough, compact construction with:
    • Inner jacket: TPE‑U, Ø approx. 3.5 mm
    • Outer jacket: TPE‑U, wall approx. 0.8 mm
    • Overall outer diameter: approx. 6.0 mm
    Ensures easy handling, smaller bend radii, and high flexibility in tight routing spaces.
  • Optimized Bend Radius for Long-Term Reliability – Designed to protect fibers under static and dynamic conditions:
    • Minimum bend radius (static): 90 mm
    • Minimum bend radius (dynamic with tensile strain): 120 mm
    Reduces microbending and macrobending losses for stable link performance.
  • High Crush and Impact Resistance – Mechanically robust construction for field use:
    • Crush resistance: 1000 N/dm (long term)
    • Impact resistance: 30 impacts, 1 Nm, R = 12.5 mm
    Protects the fiber cores against accidental stepping, driving over, or mechanical shocks.
  • Wide Temperature Range for Indoor & Outdoor Use – Temperature‑resistant materials support:
    • Operating temperature: −40 … +70 °C
    • Storage temperature: −55 … +80 °C
    • Installation temperature: −5 … +50 °C
    Suitable for year‑round outdoor installations and temperature‑fluctuating industrial environments.
  • Chemical and UV Resistance – Outer jacket with very good resistance to oil, petrol, acids, leach, and UV radiation, making the assembly ideal for plant engineering, offshore, transportation, and outdoor event infrastructure.
  • Flame-Retardant and Halogen-Free – Complies with key safety standards:
    • Flame-retardant: IEC 60332‑1‑2
    • Halogen-free: IEC 60754‑1
    Reduces toxic and corrosive gas emission in case of fire, supporting use in public buildings, tunnels, and confined spaces.
  • Field-Recognizable Jacket Color – Standard orange outer jacket (other colors on customer request) provides high visibility, easy identification of fiber paths, and alignment with common industry color codes for optical cabling.

Applications

  • Harsh-Environment Fiber Optic Links for Industrial Automation
    Ideal for connecting sensors, actuators, controllers, and field devices in demanding industrial environments. The IP68 FO4 connectors and robust TPE-U jacket withstand oil, petrol, acids, leach, dust, and moisture, enabling reliable data transmission in factories, process plants, and outdoor industrial installations.
  • Outdoor and Underground Telecom & Broadband Connections
    Suitable for point-to-point fiber connections in FTTx, last-mile, backhaul, and outside-plant networks where protection against water ingress, temperature extremes, and mechanical stress is essential. The IP68 rating (mated or capped) and high crush resistance make it a strong alternative to traditional field splices and closures in telecom and broadband infrastructure.
  • Mobile and Temporary Fiber Networks for Events & Broadcast
    Designed for rapid deployment of fiber links at concerts, sports events, festivals, trade shows, and outdoor broadcasts. The FO4 connector system is optimized for quick mating and repeated handling (up to 1,000 mating cycles), while the cable’s flexibility and small outer diameter (~6.0 mm) support frequent setup, teardown, and relocation.
  • Professional Broadcast & AV Signal Distribution
    Used to connect cameras, OB vans, stage boxes, media control rooms, and routing equipment with robust optical links. The low insertion loss (≤ 0.50 dB MM / ≤ 0.20 dB SM) supports high-bandwidth audio, video, and data transmission in studios and outside production environments, where rugged, field-proven connectors like FO4 are preferred over fragile standard patch cords.
  • Defense, Tactical, and Homeland Security Communications
    Suited for deployable tactical fiber systems in military, civil defense, and security operations. The IP68, vibration-resistant FO4 connectors and halogen-free, flame-retardant cable construction ensure secure, reliable communication in field command posts, mobile shelters, radar installations, and surveillance networks under extreme climatic and mechanical stress.
  • Railway, Metro, and Transportation Infrastructure
    Well-suited for signaling, train control, onboard communication, CCTV backbones, and platform communication systems. The cable’s wide operating temperature range (−40 to +70 °C), resistance to oils and fuels, and UV-stable outer jacket support long life in tunnels, trackside cabinets, vehicles, and depots.
  • Oil, Gas, Mining, and Petrochemical Facilities
    Robust solution for fiber links in refineries, offshore platforms, chemical plants, and mines where exposure to hydrocarbons, corrosive chemicals, and mechanical impacts is common. The mechanical robustness (max tensile force 2,000 N, 1,000 N/dm crush resistance, 30 impacts at 1 Nm) and hermetic IP68 sealing protect data links in hazardous and remote locations.
  • Renewable Energy Plants (Wind, Solar, Hydro)
    Ideal for data and control connections in wind turbine towers, solar farms, and hydroelectric stations. With a static bend radius of 90 mm and dynamic bend radius of 120 mm, it is suitable for moving applications such as nacelle yaw systems and tracker mechanisms, while resisting UV, temperature variations, and moisture over long service lifetimes.
  • Machine Building and Robotics
    Engineered for dynamic cable chains, robot arms, and moving machinery where repeated flexing and vibration are present. The aramid strain relief and robust TPE-U jacket, coupled with tight-buffered fibers, provide excellent resistance to tensile and bending stress, making it reliable for high-speed industrial Ethernet and fieldbus over fiber.
  • Maritime, Offshore, and Port Infrastructure
    Suitable for shipboard networks, offshore wind platforms, harbor automation, and container crane communication. The IP68 FO4 interfaces ensure watertight, corrosion-resistant connections in splash zones and high-humidity areas, while the halogen-free design improves safety in enclosed marine environments.
  • CCTV, Security, and Access Control Systems
    Provides secure, interference-free fiber links for video surveillance, perimeter security, and access control networks in industrial sites, tunnels, bridges, critical infrastructure, and campus environments. The robust connector and cable construction allow direct field deployment without fragile patch panels at every endpoint.

Frequently Asked Questions

What is the FO4 IP68 fiber optic cable assembly and what are its key features?
The FO4 IP68 fiber optic cable assembly from Amphenol Sachsenkabel is a pre-terminated 4-fiber cable with Fischer FO4 connectors on both ends. Each connector uses four 1.25 mm ceramic, axially spring‑loaded ferrules and supports multimode (MM), singlemode (SM), or SM APC 8° fibers. Key features include IP68 protection when mated or closed with a dust cap, typical insertion loss of ≤ 0.50 dB (MM) and ≤ 0.20 dB (SM), high return loss (≥ 50 dB SM PC / ≥ 70 dB SM APC), a robust TPE‑U outer jacket, flame‑retardant and halogen‑free construction, and suitability for harsh indoor and outdoor environments.
In which environments can the FO4 IP68 fiber optic cable be used?
This FO4 cable assembly is designed for harsh indoor and outdoor environments where moisture, dust, vibration, or mechanical stress are present. The IP68 rating (when mated or capped) makes it suitable for temporary or prolonged exposure to water and dirt, such as industrial automation, broadcast and event technology, transportation, defense and field communications, and outdoor telecom or FTTA/FTTx nodes. The TPE‑U jacket offers very good resistance to oil, petrol, acids, leach, and UV radiation, and its operating temperature range of −40 to +70 °C allows use in both cold and hot climates.
What are the technical specifications of the FO4 IP68 cable and connectors?
The assembly uses a WEINERT Fiber Optics FiberConnect® A‑V(ZN)11Y(ZN)11Y 4‑fiber cable with four tight‑buffered 0.9 mm fibers (TB900L) color‑coded red, yellow, blue, and green. The cable has an approximate outer diameter of 6.0 mm, weight of about 33 kg/km, aramid strain relief, and a TPE‑U inner and outer jacket. Static minimum bend radius is 90 mm, dynamic minimum bend radius (with tensile strain) is 120 mm. Maximum tensile force is 2000 N, strain relief ≥ 1,500 N, crush resistance is 1000 N/dm (long term), and impact resistance is 30 impacts, 1 Nm, R = 12.5 mm. The FO4 connectors support 4 fibers per connector, 1,000 mating cycles, and cable diameters from 3.5 to 9.5 mm per side.
What IP68 protection does the FO4 connector provide and when is it effective?
The FO4 connector system provides IP68 protection against dust and water ingress when the connectors are fully mated or when the receptacle/plug is closed with the appropriate dust cap. Under these conditions the interface is sealed so that fine dust and water cannot penetrate, making the assembly suitable for wet, dirty, or buried environments. As with similar rugged fiber connector systems, IP68 performance assumes that the mating components are clean, undamaged, and properly tightened according to the manufacturer’s guidelines.
What fiber types and polishing options are available for the FO4 assembly?
The FO4 assembly is available with your choice of fiber type per application: multimode (MM) for short‑reach, high‑bandwidth links, singlemode (SM) with physical contact (PC) polish for long‑distance links, and SM APC 8° (angled physical contact) for applications requiring very high return loss and low reflection, such as RF‑over‑fiber, high‑performance telecom, and measurement systems. The connectors use 1.25 mm ceramic ferrules, consistent with other high‑precision rugged optical interconnects on the market.
What are the temperature and fire performance ratings of the FO4 cable?
The FO4 cable assembly has an operating temperature range of −40 to +70 °C, a storage temperature range of −55 to +80 °C, and an installation temperature range of −5 to +50 °C. The TPE‑U jacket system is designed for flexibility over this range. Regarding fire performance, the cable is flame‑retardant according to IEC 60332‑1‑2 and halogen‑free according to IEC 60754‑1, which helps reduce toxic and corrosive gas emissions in the event of a fire and meets typical requirements for industrial buildings, tunnels, and public infrastructure.
Can the FO4 IP68 fiber optic cable be customized (length, jacket color, or configuration)?
Yes. The FO4 cable assembly is offered as a pre‑assembled solution with cable length specified on request, so you can order custom lengths to match your installation. Standard jacket color is orange, but other colors can be supplied per customer request to support color‑coding or specific project requirements. Each end is typically equipped with one FO4 connector (4 fibers), but specific fiber types (MM, SM, SM APC 8°) and other configuration details can be tailored within the constraints of the Fischer FO4 system and the FiberConnect® cable design. Contact the manufacturer or distributor with your required length, fiber type, and color to receive a project‑specific configuration.

Got more questions? Use the inquiry form to ask the supplier directly.

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