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Description

The LASERDYNE® 795 is a high-precision 5-axis laser machining system designed for advanced laser drilling, cutting, and welding of complex 3D components. Engineered for aerospace, turbine engine, energy, and industrial manufacturing applications, this multi-axis laser processing platform delivers exceptional accuracy, repeatability, and process flexibility for medium to large parts.

The system combines high-speed motion control with BeamDirector® multi-axis beam delivery technology, enabling precise laser machining at extreme angles without repositioning the workpiece. Compatible with fiber, Nd:YAG, and CO2 laser sources, the LASERDYNE® 795 supports a wide range of laser material processing applications including turbine cooling hole drilling, 3D laser cutting, precision welding, and complex aerospace component manufacturing.

With volumetric accuracy across the full work envelope, adaptive process control, and scalable open architecture, the LASERDYNE® 795 is an ideal solution for manufacturers seeking a reliable industrial 5-axis laser machining system for high-performance production environments.

The LASERDYNE® 795 supports CO₂, Nd:YAG, and fiber laser sources, making it a versatile solution for a wide range of materials and processes.

5-axis laser machining systems are widely used in aerospace, turbine engine manufacturing, energy, automotive, and advanced industrial production where high precision and complex geometry processing are required. Multi-axis laser systems enable drilling, cutting, and welding operations on curved or angled surfaces while maintaining tight tolerances and minimizing setup time.

Typical applications include turbine blade cooling hole drilling, combustion liner processing, aerospace structural component cutting, precision laser welding, and manufacturing of complex 3D metal components.

Designed for high-speed industrial operation, the system combines a rigid granite-based structure, high-precision motion components, and direct-drive BeamDirector® design, eliminating mechanical backlash and ensuring consistent volumetric accuracy across the entire work envelope.

Advanced process control features such as Adaptive Hole Size Control, Auto Focus Control (AFC), and integrated SPC data acquisition enable real-time monitoring and optimization of laser processing, ensuring high-quality results with minimal operator intervention.

With its open architecture, large working envelope, and scalable configuration, the LASERDYNE® 795 can handle parts of virtually unlimited size and integrates seamlessly into modern smart manufacturing environments.

LASERDYNE 795 5-Axis Laser Machining System for Precision Drilling, Cutting and Welding

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Specifications

Supported Processing Function: Laser Drilling, Laser Cutting, Laser Welding
Compatible Laser Types: CO2, Nd:YAG, Fiber
Axes Strokes (X): 1000 mm
Axes Strokes (Y): 1000 mm
Axes Strokes (Z): 1000 mm
Speed: 20 m/min
Resolution: 0.001 mm
Accuracy: 0.02 mm
Repeatability: 0.02 mm
Axes Strokes Options: X = 1000 or 2000 mm, Z = 1000, 1370, or 1830 mm. BeamDirector® 3 = 900° continuous motion in C axis, 300° continuous motion in D axis
Head Axis Strokes: BeamDirector® 3: C = 900°, D = 300°
Resolution (X, Y, Z): 20 m/min, BeamDirector® 3: 90 rpm, Rotary Axis (optional) = see individual specification
ACCURACY (VDI/DGQ 3441 Standards): X, Y, Z: 0.020 mm bi-directional, BeamDirector® 3Y: +/- 6 arcseconds, BeamDirector® 3X: +/- 15 arcseconds, Rotary Axis (optional) = see individual specification
Repeatability: X, Y, Z: 0.020 mm bi-directional, BeamDirector® 3Y: within 6 arcseconds, BeamDirector® 3X: within 15 arcseconds, Rotary Axis (optional) = see individual specification

Got questions about specs? Use the inquiry form to ask.

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Features

  • 5-Axis Laser Machining System: Full multi-axis motion enables precise drilling, cutting, and welding of complex 3D geometries.
  • BeamDirector® Multi-Axis Beam Delivery: Provides 900° rotary motion and 300° tilt for flexible laser processing at extreme angles.
  • Volumetric Accuracy Across Work Envelope: Ensures consistent precision throughout the entire machining volume for high-tolerance applications.
  • Multi-Laser Compatibility (CO₂, Nd:YAG, Fiber): Supports a wide range of laser sources for different materials and processing requirements.
  • High-Speed Industrial Motion System: Axis speeds up to 20 m/min with high-resolution positioning for efficient production.
  • Rigid Granite Base Construction: Heavy-duty structure minimizes vibration and ensures long-term mechanical stability.
  • Adaptive Hole Size Control: Automatically optimizes drilling parameters to maintain hole quality and flow characteristics.
  • Auto Focus Control (AFC): Dynamic surface tracking enables precise focus control for complex part geometries.
  • SPC Data Acquisition & Process Monitoring: Records and analyzes process data for quality control and traceability.
  • Open Architecture for Large Parts: Flexible configuration supports machining of medium to large components with minimal constraints.

Applications

  • Aerospace Component Manufacturing: Laser drilling and cutting of turbine blades, combustors, and structural aerospace components.
  • Turbine Engine Hole Drilling: Precision drilling of cooling holes and complex patterns in high-temperature alloys.
  • 3D Metal Laser Cutting: Multi-axis cutting of complex geometries in industrial and aerospace parts.
  • Precision Laser Welding: High-quality welding of metal components requiring tight tolerances and repeatability.
  • Contract Manufacturing & Job Shops: Flexible system for processing diverse parts and materials with minimal setup time.
  • Industrial Micro-Machining: High-accuracy machining of intricate features in advanced materials.

Frequently Asked Questions

What is a 5-axis laser machining system used for?
A 5-axis laser machining system is used for precision laser drilling, cutting, and welding of complex 3D parts. It enables multi-angle processing without repositioning the workpiece, making it ideal for aerospace components, turbine parts, and high-precision industrial applications.
What are the advantages of a multi-axis laser machining system over traditional CNC or 3-axis systems?
Multi-axis laser systems provide greater flexibility, allowing complex geometries to be processed in a single setup. Compared to traditional CNC or 3-axis systems, they reduce setup time, improve accuracy on angled features, and enable advanced applications such as turbine hole drilling and 3D laser cutting.
What materials can the LASERDYNE® 795 process?
The system can process a wide range of materials including stainless steel, titanium, nickel-based superalloys, aluminum, and other metals commonly used in aerospace and industrial manufacturing. It is particularly effective for high-temperature and high-strength alloys.
What industries use 5-axis laser machining systems?
5-axis laser machining systems are widely used in aerospace, turbine engine manufacturing, power generation, medical device manufacturing, and contract manufacturing. These industries require high precision, repeatability, and the ability to machine complex 3D geometries.
What types of lasers are compatible with this system?
The LASERDYNE® 795 supports multiple laser sources including CO₂, Nd:YAG, and fiber lasers. This flexibility allows users to optimize the system for different materials and processes such as drilling, cutting, or welding.
How does BeamDirector® technology improve laser machining performance?
BeamDirector® technology provides multi-axis beam delivery with high rotational and tilt capability, enabling precise laser processing at complex angles. It improves accuracy, eliminates the need for part repositioning, and enhances overall machining efficiency for 3D components.

Got more questions? Use the inquiry form to ask the supplier directly.

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