Description
The LASERDYNE® 795 is a 5-axis laser machining system designed for high-precision laser drilling, cutting, and welding of complex 3D components. Engineered for aerospace, turbine engine, and advanced manufacturing applications, this multi-axis platform delivers exceptional accuracy, flexibility, and throughput for processing medium to large parts.
At the core of the system is a unique moving beam architecture with BeamDirector® technology, enabling full 5-axis laser beam delivery with 900° rotary motion and 300° tilt capability. This allows precise machining of complex geometries, including angled features as shallow as 10°, without repositioning the workpiece.
The LASERDYNE® 795 supports CO₂, Nd:YAG, and fiber laser sources, making it a versatile solution for a wide range of materials and processes. It is particularly well suited for laser drilling of turbine components, 3D cutting of metal structures, and precision laser welding, where tight tolerances and repeatability are critical.
Designed for high-speed industrial operation, the system combines a rigid granite-based structure, high-precision motion components, and direct-drive BeamDirector® design, eliminating mechanical backlash and ensuring consistent volumetric accuracy across the entire work envelope.
Advanced process control features such as Adaptive Hole Size Control, Auto Focus Control (AFC), and integrated SPC data acquisition enable real-time monitoring and optimization of laser processing, ensuring high-quality results with minimal operator intervention.
With its open architecture, large working envelope, and scalable configuration, the LASERDYNE® 795 can handle parts of virtually unlimited size and integrates seamlessly into modern smart manufacturing environments.
LASERDYNE 795 5-Axis Laser Machining System
Specifications
| Supported Processing Function: | Laser Drilling, Laser Cutting, Laser Welding |
|---|---|
| Compatible Laser Types: | CO2, Nd:YAG, Fiber |
| Axes Strokes (X): | 1000 mm |
| Axes Strokes (Y): | 1000 mm |
| Axes Strokes (Z): | 1000 mm |
| Speed: | 20 m/min |
| Resolution: | 0.001 mm |
| Accuracy: | 0.02 mm |
| Repeatability: | 0.02 mm |
| Axes Strokes Options: | X = 1000 or 2000 mm, Z = 1000, 1370, or 1830 mm. BeamDirector® 3 = 900° continuous motion in C axis, 300° continuous motion in D axis |
| Head Axis Strokes: | BeamDirector® 3: C = 900°, D = 300° |
| Resolution (X, Y, Z): | 20 m/min, BeamDirector® 3: 90 rpm, Rotary Axis (optional) = see individual specification |
| ACCURACY (VDI/DGQ 3441 Standards): | X, Y, Z: 0.020 mm bi-directional, BeamDirector® 3Y: +/- 6 arcseconds, BeamDirector® 3X: +/- 15 arcseconds, Rotary Axis (optional) = see individual specification |
| Repeatability: | X, Y, Z: 0.020 mm bi-directional, BeamDirector® 3Y: within 6 arcseconds, BeamDirector® 3X: within 15 arcseconds, Rotary Axis (optional) = see individual specification |
Got questions about specs? Use the inquiry form to ask.
Features
- 5-Axis Laser Machining System: Full multi-axis motion enables precise drilling, cutting, and welding of complex 3D geometries.
- BeamDirector® Multi-Axis Beam Delivery: Provides 900° rotary motion and 300° tilt for flexible laser processing at extreme angles.
- Volumetric Accuracy Across Work Envelope: Ensures consistent precision throughout the entire machining volume for high-tolerance applications.
- Multi-Laser Compatibility (CO₂, Nd:YAG, Fiber): Supports a wide range of laser sources for different materials and processing requirements.
- High-Speed Industrial Motion System: Axis speeds up to 20 m/min with high-resolution positioning for efficient production.
- Rigid Granite Base Construction: Heavy-duty structure minimizes vibration and ensures long-term mechanical stability.
- Adaptive Hole Size Control: Automatically optimizes drilling parameters to maintain hole quality and flow characteristics.
- Auto Focus Control (AFC): Dynamic surface tracking enables precise focus control for complex part geometries.
- SPC Data Acquisition & Process Monitoring: Records and analyzes process data for quality control and traceability.
- Open Architecture for Large Parts: Flexible configuration supports machining of medium to large components with minimal constraints.
Applications
- Aerospace Component Manufacturing: Laser drilling and cutting of turbine blades, combustors, and structural aerospace components.
- Turbine Engine Hole Drilling: Precision drilling of cooling holes and complex patterns in high-temperature alloys.
- 3D Metal Laser Cutting: Multi-axis cutting of complex geometries in industrial and aerospace parts.
- Precision Laser Welding: High-quality welding of metal components requiring tight tolerances and repeatability.
- Contract Manufacturing & Job Shops: Flexible system for processing diverse parts and materials with minimal setup time.
- Industrial Micro-Machining: High-accuracy machining of intricate features in advanced materials.
Frequently Asked Questions
What is a 5-axis laser machining system used for?
What are the advantages of a multi-axis laser machining system over traditional CNC or 3-axis systems?
What materials can the LASERDYNE® 795 process?
What industries use 5-axis laser machining systems?
What types of lasers are compatible with this system?
How does BeamDirector® technology improve laser machining performance?
Got more questions? Use the RFQ form to ask the supplier directly.
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