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Description

The LASERDYNE® 811 is an advanced 5-axis laser processing system engineered for high-precision laser welding, drilling, cutting, and DED (Directed Energy Deposition) additive manufacturing of complex 2D and 3D components. Designed for small to medium-sized parts, this system combines high-speed performance with exceptional mechanical accuracy, making it ideal for demanding industrial applications.

Built on a proven multi-axis moving beam architecture, the LASERDYNE® 811 delivers full 5-axis motion using the latest BeamDirector® technology, enabling precise laser processing across the entire work envelope. Its ability to maintain volumetric accuracy ensures consistent results for complex geometries, tight tolerances, and multi-process manufacturing workflows.

The system integrates the powerful S94P Laser Process Controller, providing real-time process control, monitoring, and optimization for drilling, welding, cutting, and additive manufacturing operations. Advanced features such as SmartTechniques™ and adaptive process control enable consistent quality with reduced operator intervention.

Designed for modern manufacturing environments, the LASERDYNE® 811 supports a wide range of automation and integration options, including robotic loading, multi-side access, and optional turn-table configurations for increased throughput. Its flexible architecture allows seamless integration into Industry 4.0 production lines.

With support for high-power laser sources up to 23 kW and the ability to perform multiple processes on a single platform, the LASERDYNE® 811 provides a scalable, high-efficiency solution for aerospace, energy, and advanced manufacturing industries requiring precision, flexibility, and productivity.

NOTE: LASERDYNE® 811 comes in 2x configurations: an Auto Door configuration and a Turntable configuration

5-Axis Laser Processing System for Welding, Drilling, Cutting & DED Additive Manufacturing – LASERDYNE® 811

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Specifications

Supported Processing Function: Laser Drilling, Laser Cutting, Laser Welding, Additive Manufacturing
Compatible Laser Types: CO2, Nd:YAG, Fiber
Axes Strokes (X): 1100 mm
Axes Strokes (Y): 800 mm
Axes Strokes (Z): 600 mm
Speed: 50 m/min
Resolution: Not Specified
Accuracy: 0.012 mm
Repeatability: Not Specified
Travel (X): 1100 mm (43.5 inch)
Travel (Y): 800 mm (31.5 inch)
Travel (Z): 600 mm (24 inch)
Beam Director®: C Axis - 900 degrees motion, D Axis - 150 degrees from vertical (0 degrees is pointing down)
Acceleration (X, Y, Z): 1.2 g on each axis
Accuracy (X, Y, Z): +/- 0.012 mm (0.0005 inch)
Laser Options: CW: Up to 4000 W, QCW: Up to 23000 W

Got questions about specs? Use the inquiry form to ask.

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Features

  • 5-Axis Multi-Process Laser System: Supports laser welding, drilling, cutting, and DED additive manufacturing on a single platform.
  • BeamDirector® 3 Multi-Axis Beam Delivery: Provides full 5-axis motion with 900° rotation and multi-angle processing capability for complex 3D geometries.
  • DED Additive Manufacturing Capability: Enables material build-up and repair applications such as turbine blade restoration and part enhancement.
  • High-Speed Industrial Performance: Axis speeds exceeding 50 m/min and high acceleration ensure efficient high-throughput production.
  • Volumetric Accuracy and Precision Motion System: Maintains tight tolerances across the full work envelope for consistent part quality.
  • S94P Laser Process Controller: Advanced real-time control system for process monitoring, optimization, and repeatability.
  • Flexible Automation Integration: Supports robotic loading, multi-side access, and optional automated turn-table for continuous operation.
  • Multi-Laser Compatibility (CW and QCW up to 23 kW): Supports a wide range of laser sources for different materials and processing requirements.
  • Ergonomic and Accessible Machine Design: Large front and side access doors enable easy part loading, maintenance, and system integration.
  • SmartTechniques™ Process Optimization: Built-in process intelligence improves efficiency, reduces setup time, and ensures consistent results.

Applications

  • Aerospace Component Manufacturing: Precision drilling, welding, and cutting of turbine blades, combustors, and structural components.
  • DED Additive Manufacturing & Repair: Material deposition and repair of high-value components such as turbine parts and aerospace hardware.
  • Turbine Engine Hole Drilling: High-accuracy drilling of cooling holes and complex patterns in high-temperature alloys.
  • 3D Laser Cutting of Metal Components: Multi-axis cutting of complex geometries in industrial and aerospace applications.
  • Precision Laser Welding: High-quality welding of metal parts requiring tight tolerances and structural integrity.
  • Energy and Power Generation Components: Processing of components used in turbines, power systems, and heavy industrial equipment.
  • Contract Manufacturing & Job Shops: Flexible system capable of handling diverse materials, geometries, and production requirements.

Frequently Asked Questions

What is the LASERDYNE® 811 laser processing system used for?
The LASERDYNE® 811 is a 5-axis laser processing system used for precision laser welding, drilling, cutting, and DED (Directed Energy Deposition) additive manufacturing of complex 2D and 3D components. It is designed for high-accuracy industrial applications such as aerospace, turbine engine manufacturing, and advanced metal processing.
What makes the LASERDYNE® 811 different from other multi-axis laser systems?
The LASERDYNE® 811 combines multi-process capability with 5-axis BeamDirector® motion and volumetric accuracy, allowing it to perform drilling, cutting, welding, and additive manufacturing on a single platform. Its integrated S94P controller and SmartTechniques™ provide advanced process control and consistent part quality.
What types of materials can be processed with this system?
The system can process a wide range of industrial materials including stainless steel, titanium, nickel-based superalloys, aluminum, and other high-performance metals. It is particularly suited for aerospace-grade and high-temperature materials.
What industries typically use the LASERDYNE® 811?
This system is widely used in aerospace, energy, turbine engine manufacturing, and contract manufacturing. It is ideal for applications requiring high precision, repeatability, and the ability to process complex 3D geometries.
What configurations are available for the LASERDYNE® 811?
The LASERDYNE® 811 is available in two main configurations: an Auto Door configuration, which provides automated access for streamlined inline production, and a Turntable configuration, which enables simultaneous loading and processing to increase throughput and reduce cycle time.
How does DED additive manufacturing benefit laser processing applications?
DED (Directed Energy Deposition) allows material to be added layer by layer, enabling part repair, feature build-up, and hybrid manufacturing. This is especially valuable for restoring high-value components such as turbine blades and for producing complex geometries that cannot be achieved with traditional machining alone.

Got more questions? Use the inquiry form to ask the supplier directly.

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