5-Axis Laser Processing System for Welding, Drilling, Cutting & DED Additive Manufacturing – LASERDYNE® 811

Specifications

Supported Processing Function: Laser Drilling, Laser Cutting, Laser Welding, Additive Manufacturing
Compatible Laser Types: CO2, Nd:YAG, Fiber
Axes Strokes (X): 1100 mm
Axes Strokes (Y): 800 mm
Axes Strokes (Z): 600 mm
Speed: 50 m/min
Accuracy: 0.012 mm
Travel (X): 1100 mm (43.5 inch)
Travel (Y): 800 mm (31.5 inch)
Travel (Z): 600 mm (24 inch)
Beam Director®: C Axis - 900 degrees motion, D Axis - 150 degrees from vertical (0 degrees is pointing down)
Acceleration (X, Y, Z): 1.2 g on each axis
Accuracy (X, Y, Z): +/- 0.012 mm (0.0005 inch)
Laser Options: CW: Up to 4000 W, QCW: Up to 23000 W

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Features

  • 5-Axis Multi-Process Laser System: Supports laser welding, drilling, cutting, and DED additive manufacturing on a single platform.
  • BeamDirector® 3 Multi-Axis Beam Delivery: Provides full 5-axis motion with 900° rotation and multi-angle processing capability for complex 3D geometries.
  • DED Additive Manufacturing Capability: Enables material build-up and repair applications such as turbine blade restoration and part enhancement.
  • High-Speed Industrial Performance: Axis speeds exceeding 50 m/min and high acceleration ensure efficient high-throughput production.
  • Volumetric Accuracy and Precision Motion System: Maintains tight tolerances across the full work envelope for consistent part quality.
  • S94P Laser Process Controller: Advanced real-time control system for process monitoring, optimization, and repeatability.
  • Flexible Automation Integration: Supports robotic loading, multi-side access, and optional automated turn-table for continuous operation.
  • Multi-Laser Compatibility (CW and QCW up to 23 kW): Supports a wide range of laser sources for different materials and processing requirements.
  • Ergonomic and Accessible Machine Design: Large front and side access doors enable easy part loading, maintenance, and system integration.
  • SmartTechniques™ Process Optimization: Built-in process intelligence improves efficiency, reduces setup time, and ensures consistent results.

Applications

  • Aerospace Component Manufacturing: Precision drilling, welding, and cutting of turbine blades, combustors, and structural components.
  • DED Additive Manufacturing & Repair: Material deposition and repair of high-value components such as turbine parts and aerospace hardware.
  • Turbine Engine Hole Drilling: High-accuracy drilling of cooling holes and complex patterns in high-temperature alloys.
  • 3D Laser Cutting of Metal Components: Multi-axis cutting of complex geometries in industrial and aerospace applications.
  • Precision Laser Welding: High-quality welding of metal parts requiring tight tolerances and structural integrity.
  • Energy and Power Generation Components: Processing of components used in turbines, power systems, and heavy industrial equipment.
  • Contract Manufacturing & Job Shops: Flexible system capable of handling diverse materials, geometries, and production requirements.